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Strona 1 - Vital Signs Monitor

Propaq® EncoreVital Signs MonitorService Manual

Strona 2

6 Overview Welch Allyn Propaq Encore Vital Signs MonitorWarranty ServiceDO NOT ATTEMPT TO REPAIR the Encore monitor yourself during the warranty perio

Strona 3 - Contents

96 Technical Overview Welch Allyn Propaq Encore Vital Signs Monitor1097-06Expansion ModuleOption 224SpO2MCO2Main HousingFront Panel, no SCO2SpO2 Conne

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Service Manual Technical Overview 971097-08Expansion ModuleOption 226SpO2SCO2 SpO2 Connector Panel Rear Panel Speaker Panel MSP Board SpO2 Boar

Strona 5 - Safety Summary

98 Technical Overview Welch Allyn Propaq Encore Vital Signs Monitor1097-10Expansion ModuleOption 228SpO2MCO2SCO2 SpO2 Connector Panel Rear Panel

Strona 6

Service Manual Technical Overview 99monitor systemEXTENDERBOARDmeans optional configurationSPO2 BOARDSCP BOARDSPO2 ANALOG INPUTSPO2 ANALOG INPUTSPO2 A

Strona 7 - Definitions

100 Technical Overview Welch Allyn Propaq Encore Vital Signs MonitorPower ElectronicsThe power system circuits are located on the Analog, Digital, and

Strona 8 - Evaluated to CSA 601-1

Service Manual Technical Overview 101EL DISPLAYPOWER SUPPLYBATTERYRECHARGERSUPPLYBATTERYMONITORPOWERCONTROLDISPLAYPOWERCONTROLPOWERADAPTER+BAT-BATVCHG

Strona 9 - Overview

102 Technical Overview Welch Allyn Propaq Encore Vital Signs MonitorMonitoring Electronics SystemThe monitoring electronics reside on the Analog and D

Strona 10 - Recommended Service Intervals

Service Manual Technical Overview 103NIBP PneumaticsThe NIBP (cuff) system:• inflates the cuff to a target cuff pressure• converts the cuff air pressu

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104 Technical Overview Welch Allyn Propaq Encore Vital Signs MonitorCUFFPRIMARYTRANSDUCERSECONDARYTRANSDUCERDUMPVALVEOPENSERVO(LINEAR)VALVECLOSEDBLEED

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Service Manual Technical Overview 105CUFFPRIMARYTRANSDUCERSECONDARYTRANSDUCERDUMPVALVECLOSEDSERVO(LINEAR)VALVECLOSEDBLEEDVALVEOPENPUMPOFFATMOSPHERIC P

Strona 13 - Self Test and Service Menus

Service Manual Overview 7Identifying Propaq Encore ConfigurationsThe following table identifies Propaq monitor configurations and how they are indicat

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106 Technical Overview Welch Allyn Propaq Encore Vital Signs MonitorCUFFPRIMARYTRANSDUCERSECONDARYTRANSDUCERDUMPVALVEOPENSERVO(LINEAR)VALVECLOSED*BLEE

Strona 15 - Functional Verification

Service Manual Technical Overview 107Cabling Diagramscabling diag

Strona 16 - Safety Tests

108 Technical Overview Welch Allyn Propaq Encore Vital Signs MonitorExpansion Module and PrinterThe printer shares battery power with the monitor, but

Strona 17 - Risk (Leakage) Current Test

Service Manual Technical Overview 109PRINTERPOWERSYSTEMPOWERPRINTHEADPRINTERDRIVERPRINTERCPUPRINTERLOGICP150FROMBATTERYP1EXPANSIONVCCTOMOTORTOPAPER OU

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110 Technical Overview Welch Allyn Propaq Encore Vital Signs MonitorPulse Oximetry (SpO2) OptionThe monitor pulse oximetry option (SpO2) hardware incl

Strona 19 - RIBBED (+) SMOOTH (-)

Service Manual Technical Overview 111The SpO2 board consists of the following subsystems:• internal preamplifier and switch• ac-coupled amplifier• inv

Strona 20 - System Tests

112 Technical Overview Welch Allyn Propaq Encore Vital Signs Monitorcan then be digitized. The data from the ADC is processed by the CPU and then sent

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Service Manual Technical Overview 113Capnography (CO2)Two capnography (CO2) monitoring options are available—the mainstream -sampling CO2 option (MCO2

Strona 22 - Part 1— Visual Check

114 Technical Overview Welch Allyn Propaq Encore Vital Signs MonitorIsolated Circuitry. The Isolated Circuitry directly controls the hardware responsi

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Service Manual Technical Overview 115applications, a sample of exhaled gases is obtained through a small-diameter sampling tube and routed to the benc

Strona 24 - ECG X1000

8 Overview Welch Allyn Propaq Encore Vital Signs MonitorTable 2. Expansion Module Option ConfigurationsOption NumberPrinter Mainstream CO2Sidestream

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116 Technical Overview Welch Allyn Propaq Encore Vital Signs Monitor

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8117Field Replaceable Units (FRUs)This identifies the available FRUs for the Propaq Encore. To order an FRU, contact Welch Allyn Technical Support as

Strona 27 - Temperature

118 Field Replaceable Units (FRUs) Welch Allyn Propaq Encore Vital Signs MonitorVALVE, BLEED/DUMP (VLV1, VLV2) 680-0050-00VALVE, LINEAR SERVO (VLV3) 6

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Service Manual Field Replaceable Units (FRUs) 119SPO2 CONNECTOR PANEL, NELLCOR MP-405 010-0210-02SPO2 CONNECTOR PANEL, NELLCOR MP-507 010-0231-00SPO2

Strona 29 - Printer Tests

120 Field Replaceable Units (FRUs) Welch Allyn Propaq Encore Vital Signs MonitorLABEL, LEFT SIDE PANEL, 2X2/RESP., AAMI, UNIVERSAL 640-0329-01LABEL, L

Strona 30 - Verification Preparation

Service Manual Field Replaceable Units (FRUs) 121LABEL, LEFT AND RIGHT KEYS WITH ALARM LEDS 640-0479-01LABEL, LEFT AND RIGHT KEYS, NET OFF 640-0484-00

Strona 31 - Example 2

122 Field Replaceable Units (FRUs) Welch Allyn Propaq Encore Vital Signs Monitor

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A123Manufacturable Test EquipmentThe following device(s) can be manufactured for use in the functional verification and calibration procedures in this

Strona 33 - Verification Procedure

124 Manufacturable Test Equipment Welch Allyn Propaq Encore Vital Signs Monitor

Strona 34 - Sidestream CO

B125Dynatech/Nevada Patient Simulator ModificationThe factory configuration of the Dynatech/Nevada model 214A, 215A, and 217A Patient Simulators is in

Strona 35 - Pressure Meter

Service Manual Overview 9Self Test and Service MenusThe Encore monitor includes built-in self-tests that verify the integrity of its hardware and soft

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126 Dynatech/Nevada Patient Simulator Modification Welch Allyn Propaq Encore Vital Signs Monitor

Strona 37 - Calibration

10 Overview Welch Allyn Propaq Encore Vital Signs Monitor

Strona 38 - Procedures

311Functional VerificationIntroductionThe functional verification procedures ensure proper operation of the Encore monitor and its options. These proc

Strona 39 - Recharger Supply Adjustments

12 Functional Verification Welch Allyn Propaq Encore Vital Signs MonitorRequired EquipmentYou will need the following equipment to verify that all fun

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Service Manual Functional Verification 13Risk (Leakage) Current TestA risk (leakage) current test must be performed to verify that the patient remains

Strona 41 - Display Voltage Adjustments

14 Functional Verification Welch Allyn Propaq Encore Vital Signs Monitor2. Connect the high-voltage output lead of the tester to all ECG leads, using

Strona 42 - Main Power Supply Adjustments

Service Manual Functional Verification 154. Turn on the power adapter’s power switch.5. Check that the green LED on the power adapter turns on and tha

Strona 43 - Calibrating Realtime ECG Out

ii Welch Allyn Propaq Encore Vital Signs Monitor© 2011 Welch Allyn. All rights are reserved. To support the intended use of the product described in t

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16 Functional Verification Welch Allyn Propaq Encore Vital Signs Monitor13. Vary the power supply from 12 V to 28 V and verify that the charging LED s

Strona 45 - Invasive Blood Pressure

Service Manual Functional Verification 17Sequence for All Other Software Versions 1. Press ECG/RESP > MORE. Then press CHANGE to select the four HR

Strona 46 - ) Calibration

18 Functional Verification Welch Allyn Propaq Encore Vital Signs Monitor4. Set the patient simulator as follows:• ECG Waveform: normal sinus rhythm• E

Strona 47 - Troubleshooting

Service Manual Functional Verification 198. Check that an equipment alarm occurs. The EQUIPMENT ALERT / MULTIPLE message should accurately indicate th

Strona 48 - Non-Recoverable Error Codes

20 Functional Verification Welch Allyn Propaq Encore Vital Signs Monitor27. Check that the ALARM light is OFF.28. Press MAIN MENU.Part 2— Electrical C

Strona 49 - Battery Capacity Check

Service Manual Functional Verification 2111. Disconnect the scope probe and ground clip and remove the wires from the connectors.12. Using either a Li

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22 Functional Verification Welch Allyn Propaq Encore Vital Signs Monitor10. After allowing a few seconds for settling, check that the mean pressure re

Strona 51 - Repair Procedures

Service Manual Functional Verification 238. Reduce the pressure to 0 mmHg and check that the displayed readings (PR1 and PR2) are 0 ± 2 mmHg. 9. Close

Strona 52 - Propaq Encore Options

24 Functional Verification Welch Allyn Propaq Encore Vital Signs Monitor• Compatible adult SpO2 sensor for finger.• BIO-TEK Index 2 Series SpO2 Simula

Strona 53 - Expansion Module

Service Manual Functional Verification 25Sensor CompatibilitySome sensors are not compatible with the particular Nellcor processing board installed in

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iiiContents1 - Safety Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Warnings. . . . . . . . . . . . . . .

Strona 55 - EKG x 1000

26 Functional Verification Welch Allyn Propaq Encore Vital Signs Monitor15. Press the START/STOP button.16. After the printer runs out of paper, check

Strona 56 - Replacing the Battery Pack

Service Manual Functional Verification 27Local Barometric Pressure =0.033421 x LUP x ATIS (ATIS in inches of Hg)0.00131579 x LUP x ATIS (ATIS in mm of

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28 Functional Verification Welch Allyn Propaq Encore Vital Signs Monitor-600 776.62 2400 696.36 6800 590.90 14667 434.68-500 773.83 2500 693

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Service Manual Functional Verification 29Mainstream CO2 Verification ProcedureThis procedure verifies the accuracy of the Encore’s mainstream CO2 (MCO

Strona 59 - Opening the Monitor

30 Functional Verification Welch Allyn Propaq Encore Vital Signs Monitor12. Disconnect the CO2 sensor from the monitor.13. Turn off the monitor.14. Lo

Strona 60

Service Manual Functional Verification 316. Verify that BARO TRUE and INT are within 15mmHg (5mmHg, typical) of the barometric pressure determined in

Strona 61 - CABLES FROM

32 Functional Verification Welch Allyn Propaq Encore Vital Signs Monitor15. Use the pump bulb to manually inflate the pressure to 100mmHg.16. Wait 15

Strona 62

433CalibrationIntroductionThis section provides calibration procedures for the Propaq Encore. These procedures allow you to calibrate the Encore to We

Strona 63 - Replacing the Analog Board

34 Calibration Welch Allyn Propaq Encore Vital Signs MonitorProceduresThis section contains procedures for calibrating the Propaq Encore monitor:• Rec

Strona 64

Service Manual Calibration 35Recharger Supply Adjustments1. Verify that the Encore power switch is off. 2. Disconnect the battery connector from P12 o

Strona 65 - Replacing the Digital Board

iv Contents Welch Allyn Propaq CS Vital Signs Monitor6 - Repair Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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36 Calibration Welch Allyn Propaq Encore Vital Signs Monitor7. Connect the adapter cable to the monitor’s dc input jack.8. Verify that the input curre

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Service Manual Calibration 37Display Voltage AdjustmentsThe following calibration adjusts the monitor display’s high voltage supply which is located o

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38 Calibration Welch Allyn Propaq Encore Vital Signs Monitor5. Reposition the tube to view the brightest area (now dim) and simultaneously a lighted a

Strona 69 - AT CORNERS

Service Manual Calibration 398. Disconnect the DMM leads.Calibrating Realtime ECG Out1. Connect the 5-lead ECG cable to the monitor and the simulator.

Strona 70 - Approx. 0.125"

40 Calibration Welch Allyn Propaq Encore Vital Signs MonitorNon-Invasive Blood Pressure Calibration1. Connect the cuff, digital pressure meter, bulb,

Strona 71

Service Manual Calibration 4111. Connect the oscilloscope reference lead to TP43 or TP1 on the Analog board.12. Check for  15mV peak-to-peak noise.13

Strona 72 - Replacing Air Tubing

42 Calibration Welch Allyn Propaq Encore Vital Signs Monitor9. Set the simulator to 200mmHg.10. Check that P2 displays 200mmHg ±2 mmHg.11. Disconnect

Strona 73 - Replacing Cables

543TroubleshootingIntroductionThis section provides information that can be helpful in troubleshooting the Propaq Encore monitor.Screen MessagesMessag

Strona 74 - Replacing PROMs

44 Troubleshooting Welch Allyn Propaq Encore Vital Signs MonitorLACK OF WAVEFORM, SENSOR DISABLED - (MCO2). The airway adapter (cuvette) may be contam

Strona 75 - Cuff Fittings

Service Manual Troubleshooting 45Battery Capacity CheckSeveral variables affect monitor operating time on battery:• active options• frequency of NIBP

Strona 76 - Replacing the Recharger Board

11Safety SummaryWarningsThis Safety Summary should be read by all Propaq CS monitor users. Specific warnings and cautions are placed throughout the do

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46 Troubleshooting Welch Allyn Propaq Encore Vital Signs Monitor

Strona 78 - Replacing the Pump

647Repair ProceduresIntroductionThis section provides instructions for removing and replacing serviceable modules in the:• Propaq Encore monitor• expa

Strona 79 - Replacing the Side Panels

48 Repair Procedures Welch Allyn Propaq Encore Vital Signs MonitorRequired ToolsThe following tools are required to disassemble and reassemble the Pro

Strona 80 - Installing the Side Panels

Service Manual Repair Procedures 49Field Replaceable Units in the MonitorThe front chassis of the monitor contains the following components:• insulato

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50 Repair Procedures Welch Allyn Propaq Encore Vital Signs MonitorThe rear chassis contains the following components:• Recharger board• Side panels (r

Strona 82

Service Manual Repair Procedures 51Replacing the Power Input FuseThe F1 fuse protects the Recharger board circuitry against excessive current at the d

Strona 83 - KEEP SPACERS FOR REASSEMBLY

52 Repair Procedures Welch Allyn Propaq Encore Vital Signs MonitorTo remove the fuse, use a flat blade screwdriver to turn the fuse cover and release

Strona 84 - Material

Service Manual Repair Procedures 53single battery cover removal2. Disconnect the battery pack cable from the battery pack.3. Remove the battery pack f

Strona 85

54 Repair Procedures Welch Allyn Propaq Encore Vital Signs Monitor2. Use the flat blade screwdriver to gently loosen the expansion module from the mon

Strona 86

Service Manual Repair Procedures 557. Remove the dual battery pack from the expansion module.8. Store the battery in a safe place while disassembling

Strona 87 - Print Head

2 Safety Summary Welch Allyn Propaq Encore Vital Signs MonitorWARNING To ensure patient safety, the conductive parts of the ECG electrodes (includin

Strona 88 - Installing the Printer

56 Repair Procedures Welch Allyn Propaq Encore Vital Signs Monitor3. Slightly spread the casing open at the top until you can disconnect the pressure

Strona 89 - Opening the SpO

Service Manual Repair Procedures 573. Spread the casing open to an angle of about 80 degrees.4. Detach the following cables from the front chassis (in

Strona 90 - Circuit Boards

58 Repair Procedures Welch Allyn Propaq Encore Vital Signs Monitor1. Detach the two ribbon cables from the rear chassis:• Ribbon cable to P10 on the R

Strona 91 - Replacing the MSP/SpO

Service Manual Repair Procedures 59Closing the Monitor1. Before closing the monitor casing, verify the following:• Cable to P6 on the Analog board goe

Strona 92 - Assemblies

60 Repair Procedures Welch Allyn Propaq Encore Vital Signs Monitor1. Remove the battery pack (“Replacing the Battery Pack” on page 52).2. Open the mon

Strona 93 - Exhaust Port Hole

Service Manual Repair Procedures 61When installing the Analog board:• Blow out any dust and particulates from the board using pressurized de-ionized g

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62 Repair Procedures Welch Allyn Propaq Encore Vital Signs Monitor5. Use the nut driver to loosen and remove the hex post.6. Lift the Digital board up

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Service Manual Repair Procedures 63When installing the Digital board:• Make sure the cable between the Digital board and the Recharger board is instal

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64 Repair Procedures Welch Allyn Propaq Encore Vital Signs Monitor• Replace the shield, noting the correct screw lengths indicated on the shield. When

Strona 97 - Technical Overview

Service Manual Repair Procedures 656. To carefully remove the display:a. Using a flat blade screwdriver, each person should hold the silicone gasket d

Strona 98 - System Description

Service Manual Safety Summary 3DefinitionsSymbolsThe following symbols appear in the monitor documentation and on monitor labels. These internationall

Strona 99 - Option 223

66 Repair Procedures Welch Allyn Propaq Encore Vital Signs MonitorWhen installing the display module:• Remove any dust from the display filter using p

Strona 100

Service Manual Repair Procedures 674. Remove the Digital board (“Replacing the Digital Board” on page 61).5. Grasp the Silastic gray dome and pull th

Strona 101

68 Repair Procedures Welch Allyn Propaq Encore Vital Signs MonitorReplacing Air TubingReplace the NIBP tubing as a single assembly to ensure accurate

Strona 102

Service Manual Repair Procedures 69Replacing CablesIf you suspect a cable to be faulty, check its continuity on all pins. If you need to replace a cab

Strona 103 - BLOCK DIAGRAM

70 Repair Procedures Welch Allyn Propaq Encore Vital Signs MonitorReplacing PROMsRead “Propaq Encore Software” on page 47. The PROMs require a special

Strona 104 - Power Electronics

Service Manual Repair Procedures 71Cuff FittingsAir system integrity in the NIBP system is essential for accurate measurements. Routine wear of the O-

Strona 105 - DIGITAL BOARD

72 Repair Procedures Welch Allyn Propaq Encore Vital Signs MonitorReplacing the Recharger BoardThe Recharger board is secured to the rear chassis by f

Strona 106 - Monitoring Electronics System

Service Manual Repair Procedures 736. Lift out the Recharger board.When installing the Recharger board:• blow out any dust and particulates using pres

Strona 107 - NIBP Pneumatics

74 Repair Procedures Welch Allyn Propaq Encore Vital Signs MonitorReplacing the PumpNew wires and a connector are provided with the replacement pump k

Strona 108

Service Manual Repair Procedures 75Replacing the Side PanelsThe Propaq Encore side panels are complete assemblies.The side panels are sealed to the re

Strona 109

4 Safety Summary Welch Allyn Propaq Encore Vital Signs MonitorThe CE mark and notified body registration number signify Propaq CS Series monitors have

Strona 110

76 Repair Procedures Welch Allyn Propaq Encore Vital Signs Monitor5. Press the side panel out of the rear chassis. There is an adhesive gasket around

Strona 111 - Cabling Diagrams

Service Manual Repair Procedures 774. On the new side panel, remove the protective paper from the gasket attached to the side panel.5. Set the side pa

Strona 112 - Expansion Module and Printer

78 Repair Procedures Welch Allyn Propaq Encore Vital Signs MonitorExpansion ModuleThe expansion module housing contains one or all of the following:•

Strona 113 - MOT (0..5) AD (0..7)

Service Manual Repair Procedures 79Opening the Expansion Module Rear Panel1. Separate the monitor and expansion module (“Removing the Dual Battery in

Strona 114 - ) Option

80 Repair Procedures Welch Allyn Propaq Encore Vital Signs MonitorClosing the Expansion Module1. Make sure all cables are in place and the gaskets rem

Strona 115 - PULSE OXIMETRY BLOCK DIAGRAM

Service Manual Repair Procedures 81Replacing the Expansion Module Front PanelThe front panel contains the printer buttons. Like the rear panel, the fr

Strona 116

82 Repair Procedures Welch Allyn Propaq Encore Vital Signs MonitorReplacing the Expansion Module Button Board and ButtonsThe expansion module contains

Strona 117 - Capnography (CO

Service Manual Repair Procedures 83Replacing the PrinterThis section provides instructions on removing and installing the printer mechanism and printe

Strona 118 - Analysis Chamber (Bench)

84 Repair Procedures Welch Allyn Propaq Encore Vital Signs MonitorInstalling the Printer1. Lay the chassis on its back2. Completely open the paper doo

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Service Manual Repair Procedures 85Opening the SpO2 Module1. Separate the SpO2 module from the monitor (“Removing the Dual Battery in SpO2 Module” on

Strona 120

25OverviewPurpose and ScopeThe Propaq Encore Service Manual is intended as a reference for monitor maintenance and repair to the field replaceable uni

Strona 121

86 Repair Procedures Welch Allyn Propaq Encore Vital Signs MonitorReplacing the SpO2 Circuit BoardsThis describes how to replace the two SpO2 circuit

Strona 122

Service Manual Repair Procedures 87Replacing the MSP/SpO2 Circuit BoardsThis describes how to replace the MSP/SpO2 circuit boards in the expansion mod

Strona 123

88 Repair Procedures Welch Allyn Propaq Encore Vital Signs Monitor• set the two circuit boards and side panels in place, making sure that the boards a

Strona 124

Service Manual Repair Procedures 89Removing the SSP/Stick board assembly:1. Remove the two screws located on the right edge of the SSP board (as viewe

Strona 125

90 Repair Procedures Welch Allyn Propaq Encore Vital Signs MonitorRemoving the Stick board from the SSP board:1. Disconnect the tubing from the pump a

Strona 126

Service Manual Repair Procedures 91Replacing Expansion Module Side PanelsThe side panels easily slide out after the chassis and rear panel are separat

Strona 127 - Manufacturable Test Equipment

92 Repair Procedures Welch Allyn Propaq Encore Vital Signs Monitor

Strona 128

793Technical OverviewThis section describes the electronics of the Encore monitor and three of its options: Printer, Pulse Oximetry (SpO2), and Capnog

Strona 129 - Modification

94 Technical Overview Welch Allyn Propaq Encore Vital Signs MonitorSystem DescriptionThe Encore monitor can be configured as a standalone monitor or w

Strona 130

Service Manual Technical Overview 951097-04Expansion ModuleOption 221printerFiller PanelPrinterMain HousingPrinter DoorFiller PanelRear PanelFront Pan

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